Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Design of the pressure regulator ZIL-5301

The pressure regulator (Fig. 1) is designed for automatic regulation of pressure in the pneumatic system within 0.65 - 0.8 MPa, as well as for protecting pneumatic drive units from oil contamination and excessive pressure increase in the event of failure of the regulating device

  1. Instructions for replacing piston rings D-245E3
  2. Electrical diagram of ZIL-5301 harnesses
  3. Assembly of diesel engine D-245 (ZIL-Bychok)
  4. Installation of ZIL-5301 mechanisms and oil filling
  5. Cylinder head D-245
  6. Fault codes D-245E3
  7. Disassembling the coarse filter ZIL-5301
  8. Voltage regulator ZIL-5301
  9. Setting the ignition timing of diesel D-245E3
  10. Adjusting the boost corrector ZIL-5301

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