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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Repair of the ZIL-5301 beam

When repairing, the front axle beam must be checked for bending and twisting on a device (Fig. 1), which is installed on the spring platform

  1. Nozzle D-245E3
  2. Disassembling the pneumatic hydraulic booster ZIL-5301
  3. Quick release valve ZIL-5301
  4. Assembly of the high pressure fuel pump D-245
  5. Moisture-oil separator ZIL-5301
  6. Drive axle ZIL-5301
  7. Front wheel brakes ZIL-5301
  8. Oil pump ZIL-5301
  9. Instructions for replacing piston rings D-245E3
  10. Liquid heater for diesel engine ZIL-5301
  11. Assembly of the steering mechanism ZIL-5301
  12. Installation of oil pump and pump housing of power steering D-245
  13. Injector D-245
  14. Assembly and installation of the fuel injection pump regulator ZIL-5301
  15. Rear hubs of the ZIL-5301 vehicle
  16. Gas distribution mechanism D-245
  17. Pump ZIL-5301 disassembly
  18. ABS system ZIL-5301
  19. Assembly and installation of the ZIL-5301 clutch
  20. Checking the tension of drive belts D-245E3

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