Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Features of the ZIL-5301 brake system

ZIL-5301 vehicles are equipped with a combined pneumatic-hydraulic brake drive with two independent hydraulic pneumatic circuits, divided into two circuits until July 2001, option 1 (Fig. 1a), and currently - option 2 (Fig. 1b)

  1. Scheme of the fuel level sensor ZIL-5301
  2. Hydraulic drive pressure regulator ZIL-5301
  3. High pressure fuel accumulator D-245E3
  4. Disassembling the pneumatic hydraulic booster ZIL-5301
  5. Soft gas pedal ZIL-5301
  6. Clutch master cylinder ZIL-5301
  7. Starting and stopping diesel engine D-245E3
  8. Air supply system of diesel engine ZIL-5301
  9. Installing a heater on a ZIL-5301
  10. Brake force regulator ZIL-5301
  11. Structural electrical diagram of EUD D-245E3
  12. Adjusting the contact in the gears of ZIL-5301
  13. Assembly of the rear axle ZIL-5301
  14. Replacing the fine fuel filter ZIL-5301
  15. Bleeding the ZIL-5301 clutch
  16. Instructions for replacing piston rings D-245E3
  17. Adjusting the fuel supply D-245
  18. Adjustment of the main gear ZIL-5301
  19. Features of the ZIL-5301 suspension
  20. Bleeding the brake system ZIL-5301

Page 38 of 288