Based on operating experience, it is advisable to change the fine filter after 3-4 thousand km.
To replace the filter, we will need wrenches "13", "19", "17", a brush, a 1L container for draining fuel from the housing.
Starting a cold engine using the ZIL-5301 electric torch device
The electric torch device (ETD) is designed to facilitate starting a cold engine at an ambient temperature below minus 5°C
The high-pressure fuel accumulator (Rail) is a volumetric fuel storage tank under high pressure
At the same time, the accumulator smooths out pressure fluctuations that occur due to the pulsating fuel supply from the high-pressure fuel pump,
To install the winch, you need to weld a frame from a channel or angle of this type
On the frame, we install a shaft with bearings for the cable and guides for the cable
The ZIL-5301 and its modifications are equipped with a voltage regulator mod. 4202.3702 (installation of mod. 206.3702 or 207.3702 is possible), designed to work with the generator mod. 2022.3771, and having two isolated terminals "Ш" and "+"
Before installing the oil pump, check the ease of rotation of the gears
The gears of the assembled pump should rotate freely by hand, without jamming or jerking
When determining the condition of the rear axle by noise, you should make sure that the sound is coming from the axle
Electrical diagram of the electro-pneumatic door drive ZIL-5301
An electro-pneumatic door closing drive is used on buses and special vehicles. The electrical diagram of the drive is shown below
Assembly and installation of the ZIL-5301 cardan transmission
Before installation on the vehicle, the cardan transmission must be fully assembled
ZIL-5301 Headlight Wiring Diagram
Many questions arise regarding the wiring diagram for the steering column switch to the headlights
Fuel level sensor connection diagram
Installing the cylinder head and valve mechanism D-245
If it is necessary to replace the valve seats, use a set of special mandrels shown in the figures
Features of the cardan transmission of the ZIL-5301 vehicle
ZIL vehicles are equipped with an open cardan transmission with cardan shaft joints on needle bearings.
The cardan shafts are made of a drawn thin-walled pipe welded from cold-rolled tape
Front suspension - dependent, leaf spring, attached to the frame with elastic hinges.
Guide apparatus and elastic elements - longitudinally located asymmetrical leaf springs
To disconnect the rear axle without springs, the car must be placed on a flat horizontal platform or on an inspection ditch equipped with a lifting device
ZIL-5301 rear axle gearbox
The car and bus are equipped with a leading rear axle with a single-stage hypoid final drive (Fig. 1).
The final drive ratio is 3.273 or 3.45.
The differential is a bevel gear with four satellites.
A two-section brake valve is used to control the actuators of the vehicle's service brake system. The two-section brake valve is mounted on the front shield of the cabin.
