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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

ZIL-5301 springs assembly

Before assembly, the spring sheets must be lubricated with graphite grease.

The springs are assembled in the device shown in Fig. 1.

  1. Adjusting the fuel supply D-245
  2. Soft gas pedal ZIL-5301
  3. Clutch malfunctions ZIL-5301
  4. ABS modulator ZIL-5301
  5. Malfunctions of the ZIL-5301 car generator
  6. Quick release valve ZIL-5301
  7. Possible malfunctions of the steering ZIL-5301
  8. Diagnostics of brakes ZIL-5301
  9. Reducer ZIL-5301
  10. Steering ZIL-5301 check
  11. Liquid heater for diesel engine ZIL-5301
  12. Oil system filter ZIL-5301
  13. Maintenance D-245
  14. Rearrangement of the washer reservoir ZIL-5301
  15. Operating experience ZIL-5301
  16. Moisture-oil separator ZIL-5301
  17. Rear hubs of the ZIL-5301 vehicle
  18. Running-in and testing of the D-245 diesel engine
  19. Adjusting the contact in the gears of ZIL-5301
  20. Longitudinal and transverse section of the D-245 engine

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