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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Installation of fuel injection pump and ZIL-5301 injectors

Installation of high-pressure fuel pump, injectors, high-pressure and low-pressure pipes ZIL-5301

The high-pressure fuel pump mating plate must be clean; nicks and other damage to the plate are not allowed

  1. Diagnostics of the condition of the rear axle ZIL-5301
  2. Dismantling and disassembling the power unit D-245
  3. Setting the ignition timing of diesel D-245E3
  4. Adjusting the differential ZIL-5301
  5. Running-in and testing of the D-245 diesel engine
  6. Assembly and installation of the boost corrector ZIL-5301
  7. Nozzle D-245E3
  8. The design of the two-cavity brake chamber ZIL-5301
  9. ZIL-5301 springs assembly
  10. Steering gear ZIL-5301 removal

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