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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Operating experience ZIL-5301

Operating experience of ZIL 5301

The driver's seat adjusts quickly. If the driver is under 80 kg or more, then the seat shock absorbers are quickly “covered”. If, God forbid, he is taller than average, then the back of the seat rests against the wall of the cabin and is wiped in a few days

  1. Adjusting the bearing of the drive pinion ZIL-5301
  2. Repair of the ZIL-5301 beam
  3. Rearrangement of the washer reservoir ZIL-5301
  4. Assembly of the steering mechanism ZIL-5301
  5. Installation of a mechanical winch on a ZIL-5301
  6. Air supply system of diesel engine ZIL-5301
  7. Assembly of diesel engine D-245 (ZIL-Bychok)
  8. Assembly, installation of gearbox ZIL-5301
  9. Gas distribution mechanism D-245
  10. Dismantling and disassembling the power unit D-245
  11. Features of the diesel lubrication system D-245E3
  12. ZIL-5301 diagram with Euro 2 add-on
  13. Maintenance of clutch ZIL-5301
  14. Cylinder block, crank mechanism (requirements)
  15. Assembly and installation of the fuel injection pump regulator ZIL-5301
  16. Scheme of the ZIL-5301 oil pressure gauge
  17. Brake parking valve ZIL-5301
  18. Valve timing mechanism ZIL-5301
  19. Checking the tension of drive belts D-245E3
  20. Checking the ZIL-5301 tie rod joints

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