Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Disassembling the front axle of the ZIL-5301

Before starting work, the car should be cleaned of dirt and washed.

To remove the front axle from the car, you need to lift the car and install stands under the front axle beam, unscrew the wheel mounting nuts and remove them.

  1. Assembly of diesel engine D-245 (ZIL-Bychok)
  2. Maintenance of clutch ZIL-5301
  3. Steering gear ZIL-5301 disassembly
  4. Rear hubs of the ZIL-5301 vehicle
  5. Repair of steering rods ZIL-5301
  6. Assembly of the pneumatic-hydraulic booster ZIL-5301
  7. Possible malfunctions of the steering ZIL-5301
  8. ZIL-5301 door drive diagram
  9. Checking the ZIL-5301 tie rod joints
  10. Steering adjustments ZIL-5301
  11. Brake diagrams ZIL-5301
  12. Scheme of the fuel level sensor ZIL-5301
  13. Assembly of the ZIL-5301 power steering pump
  14. Oil pump ZIL-5301
  15. Longitudinal and transverse section of the D-245 engine
  16. Moisture-oil separator ZIL-5301
  17. Assembly and installation of the fuel injection pump regulator ZIL-5301
  18. Design of spring energy accumulator ZIL-5301
  19. Drive axle ZIL-5301
  20. Reducer ZIL-5301

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