Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

We remove the gearbox ZIL-5301

Removing the ZIL-5301 gearbox in a workshop

When removing the gearbox, you must:

Unscrew the bolts securing the cabin floor cover, remove it and unscrew the flange for fastening the propeller shaft.

  1. Removal and disassembly of the clutch ZIL-5301
  2. Features of the diesel lubrication system D-245E3
  3. Adjusting the bearing of the drive pinion ZIL-5301
  4. Rolling bearings ZIL-5301
  5. Shock absorber assembly ZIL-5301
  6. Possible malfunctions of ZIL 5301 with engine D 245E3
  7. Malfunctions of diesel ZIL-5301
  8. Front wheel brakes ZIL-5301
  9. Technical characteristics of the ZIL-5301 gearbox
  10. Service brakes ZIL-5301
  11. Nozzle D-245E3
  12. Diagnostics of brakes ZIL-5301
  13. Brake system signaling device ZIL-5301
  14. Installation of ZIL-5301 mechanisms and oil filling
  15. Steering gear ZIL-5301 disassembly
  16. Repair of the ZIL-5301 beam
  17. Assembly of the high pressure fuel pump D-245
  18. Wiring diagram for ZIL-5301 headlights
  19. We install connecting rods and pistons D-245
  20. Seals (cuffs) ZIL-5301

Page 126 of 288