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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Pump ZIL-5301 disassembly

Disassembling the ZIL-5301 power steering pump and its drive

Disassemble the pump only if the flow rate is insufficient (volumetric efficiency below 0.6)

  1. Assembly of the high pressure fuel pump D-245
  2. Assembly of the steering mechanism ZIL-5301
  3. Vibration when driving ZIL-5301
  4. Assembly and installation of the boost corrector ZIL-5301
  5. Adjusting the differential ZIL-5301
  6. Assembly of the rear axle ZIL-5301
  7. Disassembling the pneumatic hydraulic booster ZIL-5301
  8. Longitudinal and transverse section of the D-245 engine
  9. Assembly and installation of the ZIL-5301 clutch
  10. Fuses ZIL-5301
  11. Removal and disassembly of the clutch ZIL-5301
  12. Operating experience ZIL-5301
  13. Seals (cuffs) ZIL-5301
  14. Bleeding the brake system ZIL-5301
  15. The design of the triple safety valve ZIL-5301
  16. Electrical diagram of ZIL-5301
  17. Drive axle ZIL-5301
  18. Design of the pressure regulator ZIL-5301
  19. Clutch malfunctions ZIL-5301
  20. Starting and stopping diesel engine D-245E3

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