Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Assembly of diesel engine D-245 (ZIL-Bychok)

Assembling diesel engine D-245

Installing cylinder liners

Cylinder liners and seating surfaces of the cylinder block under the liners should be wiped with a cloth and blown with compressed air.

  1. Moisture-oil separator ZIL-5301
  2. Valve timing mechanism ZIL-5301
  3. Hydraulic drive pressure regulator ZIL-5301
  4. Pump ZIL-5301 disassembly
  5. Disassembling the front axle of the ZIL-5301
  6. Features of the diesel lubrication system D-245E3
  7. Wiring diagram for ZIL-5301 headlights
  8. Gas distribution mechanism D-245
  9. Running-in and testing of the D-245 diesel engine
  10. Replacing the fine fuel filter ZIL-5301
  11. Liquid pump ZIL-5301
  12. Features of the ZIL-5301 oil system
  13. Bleeding the ZIL-5301 clutch
  14. Installation of support and pulley D-245
  15. Adjusting the bearing of the drive pinion ZIL-5301
  16. Rear wheel brakes ZIL-5301
  17. Voltage regulator ZIL-5301
  18. Clutch malfunctions ZIL-5301
  19. Features of the cooling system ZIL-5301
  20. We install connecting rods and pistons D-245

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