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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Features of the ZIL-5301 brake system

ZIL-5301 vehicles are equipped with a combined pneumatic-hydraulic brake drive with two independent hydraulic pneumatic circuits, divided into two circuits until July 2001, option 1 (Fig. 1a), and currently - option 2 (Fig. 1b)

  1. Removal and disassembly of the rear axle ZIL-5301
  2. Disassembling the front axle of the ZIL-5301
  3. Steering gear ZIL-5301 disassembly
  4. Moisture-oil separator ZIL-5301
  5. D-245 engine power system
  6. Adjusting the boost corrector ZIL-5301
  7. Cylinder liners D-245 installation
  8. Electrical diagram of ZIL-5301
  9. Assembly and installation of the fuel injection pump regulator ZIL-5301
  10. Requirements for clutch parts ZIL-5301
  11. Balancing parts of the crank mechanism ZIL-5301
  12. Electrical diagram of ZIL-5301 harnesses
  13. Instructions for replacing piston rings D-245E3
  14. Structural electrical diagram of EUD D-245E3
  15. Soft gas pedal ZIL-5301
  16. Features of the diesel lubrication system D-245E3
  17. Assembly of the steering mechanism ZIL-5301
  18. Rear brake slave cylinder ZIL-5301
  19. Clutch malfunctions ZIL-5301
  20. Technical characteristics of the ZIL-5301 gearbox

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