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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Assembly of the pneumatic-hydraulic booster ZIL-5301

Assembly and adjustment of the ZIL-5301 pneumatic hydraulic booster

Assembly of the PGU is carried out in the reverse order of disassembly.

Lubricate the rubber seals of the piston rod and the surface (see Fig. 1) with NG-213 TU 38.101.129-75 liquid.

  1. Gas distribution mechanism D-245
  2. Assembly and installation of the boost corrector ZIL-5301
  3. Assembly of diesel engine D-245 (ZIL-Bychok)
  4. Scheme of the ZIL-5301 oil pressure gauge
  5. Electrical diagram of ZIL-5301
  6. ABS system ZIL-5301
  7. Diagnostics of brakes ZIL-5301
  8. Adjusting the differential ZIL-5301
  9. D-245 diesel booster and booster pump
  10. Hydraulic drive pressure regulator ZIL-5301

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