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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Features of adjustment of the gearbox ZIL-5301

The final drive can be adjusted or repaired without removing the rear axle from the vehicle.

The preload of the final drive bearings, the lateral clearance in the engagement and the contact patch are adjusted at the factory and, as a rule, they do not require adjustment during operation.

Disassembling the pneumatic hydraulic booster ZIL-5301

Disassembling the ZIL-5301 pneumatic hydraulic booster

Disassembling the pneumatic hydraulic booster (PGU) for repairs is usually done in the following cases: fluid leaks through cuffs 29, 33, due to their swelling when using low-quality fluids; when the cuff of the pneumatic piston 23 wears out.

The probability of failure of other parts is small

  1. Brake force regulator ZIL-5301
  2. High pressure fuel accumulator D-245E3
  3. Moisture-oil separator ZIL-5301
  4. Assembly of the pneumatic-hydraulic booster ZIL-5301
  5. Installation of ZIL-5301 mechanisms and oil filling
  6. Speed ​​control ZIL-5301

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