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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Assembly of the ZIL-5301 power steering pump

All seals and gaskets of the pump and its drive must be replaced during assembly.

The pump is assembled in the reverse order of disassembly.

After repair, the pump must be tested for performance on a special stand.

  1. Assembly of the front axle ZIL-5301
  2. Clutch malfunctions ZIL-5301
  3. Installation of ZIL-5301 mechanisms and oil filling
  4. Malfunctions of diesel ZIL-5301
  5. Replacing the fine fuel filter ZIL-5301
  6. Assembly and installation of the ZIL-5301 clutch
  7. Checking the tension of drive belts D-245E3
  8. D-245 diesel booster and booster pump
  9. Cooling system thermostat ZIL-5301
  10. Nozzle D-245E3
  11. Air supply system of diesel engine ZIL-5301
  12. Removal and disassembly of the rear axle ZIL-5301
  13. Injector D-245
  14. Design of the control output ZIL-5301
  15. Setting the ignition timing of diesel D-245E3
  16. ZIL-5301 diagram with Euro 2 add-on
  17. Installation diagram of turn signals ZIL-5301
  18. Steering adjustments ZIL-5301
  19. Quick release valve ZIL-5301
  20. Design of the pressure regulator ZIL-5301

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