Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Repair of heater ZIL-5301

Diagnostics and repair of the ZIL-5301 heater

A decrease in the indicator line on the indicator status diagram shows the state of its extinction (for the PZhD8 heater)

Assembly, installation of gearbox ZIL-5301

Assembly and installation of the ZIL-5301 gearbox

Assembly and installation of the intermediate shaft

Install key 8 in the shaft grooves and sequentially press the second gear pinion (0.005-0.055 mm interference), reverse gear (fit from 0.04 mm interference to 0.01 mm clearance), third and fourth gear pinions (0.015-0.065 mm interference), pre-selected by journals, onto the shaft.

  1. Assembly and installation of the ZIL-5301 clutch
  2. Balancing parts of the crank mechanism ZIL-5301
  3. Removing the ZIL-5301 gearbox in field conditions
  4. Valve timing mechanism ZIL-5301
  5. Running-in and testing of the D-245 diesel engine
  6. Operating experience ZIL-5301

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