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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Cylinder head D-245

The cylinder head is a cast iron casting, in the internal cavities of which there are intake and exhaust channels closed by valves

Cylinder head installation D-245

Installing the cylinder head and valve mechanism D-245

If it is necessary to replace the valve seats, use a set of special mandrels shown in the figures

  1. Longitudinal and transverse section of the D-245 engine
  2. Assembly and installation of the fuel injection pump regulator ZIL-5301
  3. ABS modulator ZIL-5301
  4. Adjusting the bearing of the drive pinion ZIL-5301
  5. Hydraulic brake system units ZIL-5301
  6. Scheme of the ZIL-5301 oil pressure gauge

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