Repair ZIL-5301
The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.
Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.
Assembly and installation of the ZIL-5301 gearbox
Assembly and installation of the intermediate shaft
Install key 8 in the shaft grooves and sequentially press the second gear pinion (0.005-0.055 mm interference), reverse gear (fit from 0.04 mm interference to 0.01 mm clearance), third and fourth gear pinions (0.015-0.065 mm interference), pre-selected by journals, onto the shaft.
- Clutch malfunctions ZIL-5301
- Design of the control output ZIL-5301
- Features of the ZIL-5301 oil system
- Service brakes ZIL-5301
- Liquid heater for diesel engine ZIL-5301
- Pump ZIL-5301 disassembly
- Fault codes D-245E3
- Adjusting the contact in the gears of ZIL-5301
- Features of the ZIL-5301 cardan transmission
- Maintenance of the D-245E3 lubrication system
- Possible malfunctions of the steering ZIL-5301
- Bleeding the brake system ZIL-5301
- Assembly of the steering mechanism ZIL-5301
- Soft gas pedal ZIL-5301
- Pneumohydraulic amplifier of the car ZIL-5301
- Shock absorber ZIL-5301 disassembly
- Instructions for replacing piston rings D-245E3
- Scheme of the ZIL-5301 oil pressure gauge
- Removal and disassembly of the clutch ZIL-5301
- Dismantling and disassembling the power unit D-245