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Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Liquid pump ZIL-5301

ZIL-5301 engine coolant pump

The design of the liquid pump is shown in the figure.

The liquid pump body as an assembly must be tested with water under a pressure of 0.2±0.01 MPa for 2 min. In this case, no leaks or drops are allowed.

  1. Assembly of the front axle ZIL-5301
  2. Assembly of the pneumatic-hydraulic booster ZIL-5301
  3. Rearrangement of the washer reservoir ZIL-5301
  4. Balancing parts of the crank mechanism ZIL-5301
  5. Design of spring energy accumulator ZIL-5301
  6. Vibration when driving ZIL-5301
  7. Assembly and installation of the boost corrector ZIL-5301
  8. Gas distribution mechanism D-245
  9. Removal and disassembly of the ZIL-5301 gearbox
  10. Cylinder head D-245
  11. Adjusting the contact in the gears of ZIL-5301
  12. Battery ZIL-5301
  13. Installation diagram of turn signals ZIL-5301
  14. Clutch malfunctions ZIL-5301
  15. Shock absorber ZIL-5301 disassembly
  16. The design of the triple safety valve ZIL-5301
  17. Removal and disassembly of springs ZIL-5301
  18. Features of the ZIL-5301 vehicle
  19. Design of the control output ZIL-5301
  20. Electrical diagram of ZIL-5301

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