Repair ZIL-5301

The ZIL-5301 "Bychok" is a light-duty truck whose specifications vary depending on the model, but generally speaking, it features a 4.75-liter diesel engine (producing between 109 and 130 hp), a payload capacity of approximately 3–3.5 tons, and a top speed of 95 km/h.

Key features include rear-wheel drive, a five-speed manual transmission, and reinforced suspension with leaf springs.

Assembly and installation of the boost corrector ZIL-5301

All parts of the boost corrector (BC) to be assembled must be clean, and the rubbing surfaces must be lubricated with engine oil

Wiping parts with a wiping material is not allowed.

  1. Assembly of the high pressure fuel pump D-245
  2. Hydraulic drive pressure regulator ZIL-5301
  3. Clutch malfunctions ZIL-5301
  4. Assembly and installation of the fuel injection pump regulator ZIL-5301
  5. Replacing the fine fuel filter ZIL-5301
  6. Nozzle D-245E3
  7. Removal and disassembly of the cardan shaft ZIL-5301
  8. Electrical diagram of ZIL-5301 harnesses
  9. Diagnostics of the condition of the rear axle ZIL-5301
  10. Rear wheel brakes ZIL-5301
  11. Brake malfunctions ZIL-5301
  12. Gas distribution mechanism D-245
  13. Features of the ZIL-5301 brake system
  14. Features of the ZIL-5301 suspension
  15. Diagnostics of brakes ZIL-5301
  16. Assembly and installation of the cardan shaft ZIL-5301
  17. Cylinder head and gas distribution mechanism D-245
  18. Running-in and testing of the D-245 diesel engine
  19. Features of the cooling system ZIL-5301
  20. Rolling bearings ZIL-5301

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