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Features of the power supply system of the ZMZ-406 engine

In the fuel injection system of the engine, the pressure is 30 MPa (3 kgf / cm 2)

Replacing the pump ZMZ-406

Replacement of the fuel pump of a GAZ-3110 car with a ZMZ-406 engine

Reduce pressure in the power system if the engine has just been stopped

Microprocessor ignition system ZMZ-406

The microprocessor ignition system is designed to ignite the working mixture in the engine cylinders by setting the optimal ignition timing for a given engine operation mode

Ignition system with 406 engine

The ZMZ-406 engine is equipped with a microprocessor ignition system, which consists of a control unit for fuel injection and ignition systems, two ignition coils of types 30.3705 or 301.3705, candles, high-voltage and low-voltage wires

Ignition coil ZMZ-406

Ignition coils are designed to generate high voltage electric current to ignite the working mixture in the engine cylinders

Maintenance and repair of the ZMZ - 405, ZMZ - 406 engine

The cylinder block is cast in gray cast iron.

There are coolant channels between the cylinders

Engine management system ZMZ - 405, 406

Microprocessor engine control system ZMZ-406:

  • - controls the power supply of the fuel pump;

Diagnostics of the engine management system ZMZ-406

When the ignition is switched on, the indicator lamp lights up (for 0.5 s) and goes out if the self-diagnosis system has not detected a malfunction

Checking and replacing the synchronization sensor ZMZ-406

Synchronization sensor - inductive type (2612.1.113 Bosch or 406.3847113) is installed on the front end of the engine at the bottom, on the right side and is designed to synchronize the operation of the control unit with the engine workflow

How to check the camshaft sensor ZMZ-406

The camshaft position sensor (0232103006 or 406.3847050-10) is installed in the end of the cylinder head on the left side of the flywheel

High-voltage wires and candles ZMZ-406

High voltage wires are made of PV PPV wire with a diameter of 8 mm

A helix of nichrome wire is wound on a core with a ferrite filler

Design features of the VAZ-21126 engine

The VAZ-21126 engine is based on the VAZ-2112 engine

Increasing engine displacement mod. 21126 up to 1.6 l compared to displacement mod. 2112 is achieved by increasing the piston stroke while keeping the cylinder diameter unchanged.

Replacing the crankshaft seals VAZ-21126

Replacing the front crankshaft oil seal

If you find traces of oil leakage through the crankshaft oil seals, first check to see if the crankcase ventilation system is clogged and if its hoses are pinched, and repair if necessary.

Replacing the gasket of the collector of the VAZ-21126 engine

Between the flanges of the cylinder head and the catalytic collector there is a sealing gasket made of two thin molded metal strips connected by spot welding

Replacing the intake manifold seals VAZ-21126

To seal the joint between the flanges of the cylinder head and the intake manifold, as well as between the flanges of the throttle assembly and the intake manifold, sealing rings are installed in the grooves of the intake manifold pipes

Replacing the timing of the G6EA engine

Checking the technical condition of timing drive parts

Check the camshaft and crankshaft sprocket, tensioner pulley and roller for wear and damage

G6EA engine valve clearance adjustment

Checking and adjusting the valve clearance must be done on a cold engine (coolant temperature 20˚С ± 5°С), with the cylinder head installed on the block

G4KE Engine Compression Check

If there is a loss of power, increased fuel consumption or increased oil consumption, it is necessary to check the compression in the engine cylinders

Adjustment of backlashes of valves of the engine G4KD and 2,4 l. – G4KE

Checking and adjusting the valve clearance must be done on a cold engine (coolant temperature 20˚С), with the cylinder head mounted on the block

Removal and installation of the cylinder head of the G6EA engine

To prevent damage to the cylinder head, wait until the engine has cooled down before removing it

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