In this article we will look at possible faults in the steering control of a Gazelle car and how to troubleshoot problems

Possible malfunctions of steering without power steering

- Cause of malfunction

Elimination method

Increased steering wheel free play angle:

- Increased clearance in the engagement of the nut-sector pair

Adjust the engagement of the nut-sector pair

- The appearance of a gap in the screw bearings

Adjust the screw bearing

- Excessive wear of the rod hinges and their fastenings

Replace worn parts

- Increased play of wheel hubs

Adjust the clearance in the wheel hub bearings

- Loosening the fork mounting wedges and the bipod mounting nut

Tighten loose nuts

Sticking, squeaking or clicking in the steering mechanism:

- Excessive wear of the screw or sector shaft, chipping or dents on their surface

Replace the screw nut or sector shaft

Weak fixation of the steering column:

- Loosening the column fixation mechanism

Adjust the column fixation mechanism

Increased steering effort "heavy steering":

- Pivot bushings scuffed

Replace bushings and kingpin

- Rotating the king pin bushings in the knuckle bosses

Replace bushings and kingpin

- Contamination of the king pin support bearing (when turning the wheels you can hear a creaking sound in the support bearing)

Rinse the support bearing through a grease nipple with a mixture of 50% kerosene and 50% gear oil.

Lubricate the support bearing through the grease nipple until grease appears from under the seal

Lubricant leak from the steering mechanism:

- Wear or loss of elasticity of the oil seal and steering gear seals

Replace worn oil seal and rubber sealing rings

Steering column play:

- Axial movement of the steering wheel shaft relative to the casings

Replace worn steering column shaft bearing bushings

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Diagnosis of power steering faults

- Cause of malfunction

Elimination method

Continuous noise from the pump:

- Bearings are worn

Replace bearings

The amplifier does not work or its efficiency is low (increased effort on the steering wheel):

- The filter in the tank is clogged

Replace the filter (on some engines the filter is replaced with the tank assembly) and, preferably, the fluid

- The flow and safety valves are clogged

Rinse the valves and pump

- The belt slips along the pump pulley

Tighten or replace the belt

- Liquid of inappropriate viscosity is poured (as a rule, its viscosity is low)

Replace the fluid

The steering wheel turns in one direction much easier than in the other:

- Clogged hydraulic system

Flush the hydraulic system and amplifier

- Amplifier defect: destruction of its parts, valve leakage

Replace the amplifier assembly

Fluid leakage from the system:

- Seals are worn

Replace the seals

- Cracks in hoses, their clamps are not tightened tightly

Tighten the clamps, replace the rods

- Leaking from under the amplifier or pump covers

Replace gaskets, rubber rings

- Leak through technological holes in the pump housing (plugs squeezed out)

Press in new plugs or replace the pump

- Increased pressure in the system due to the flow valve jamming in the closed position

Fix the problem or replace the pump

- Excessive fluid level in the tank

Take off excess liquid with a syringe or rubber bulb

Low directional stability at high speed:

- Improper adjustment of the propeller bearings and the nut-rack-shaft-sector steering gear pair

Adjust the gaps between the parts

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Disassemble the bridge in the following order: Install the bridge on the stand (Fig. 1), unscrew the oil filler and oil drain plugs and drain the oil.

During operation, it may be necessary to adjust the full opening of the carburetor throttle valve and the position of the pedal