Remove the front wheel from the side of the tie rod end being replaced

Turn the steering wheel all the way in the direction opposite to the tip being removed

Replacing the steering rod end

Unbend with pliers and remove the cotter pin

Replacing the steering rod end

Using a 19mm spanner, partially unscrew the ball pin fastening nut.

Replacing the steering rod end

Using a 17 socket, loosen the tightening of the tie rod end bolt.

Replacing the steering rod end

Inserting a mounting spatula between the swing arm and the tip, press the tip away from the lever and, striking the end of the swing arm with a hammer, press the ball pin out of the lever.

You can use a puller to press the pin out of the hole in the swing arm.

Replacing the steering rod end

Finally unscrew the nut securing the ball pin.

Replacing the steering rod end

We remove the ball pin from the hole in the swing arm.

Replacing the steering rod end

Use a screwdriver to open the groove of the tie rod end.

Replacing the steering rod end

Holding the adjusting threaded bushing with a 27 wrench, unscrew the tip, counting the number of turns, so that the new tip is screwed in the same number of turns

At the same time, we maintain the position of the threaded bushing on the steering rod. This will help approximately maintain the same wheel toe angle.

Replacing the steering rod end

Remove the tie rod end.

Right tie rod end with pinch bolt

Right and left tie rod ends are not interchangeable

Replacing the steering rod end

Pry up the spring ring of the boot with a screwdriver

Replacing the steering rod end

Remove the spring ring of the cover

Remove the cover with the sealing ring (Fig. 13).

Replacing the steering rod end

Before installing the boot, lubricate the ball pin with grease and put the grease into the boot.

Install the outer tie rod end in the reverse order.

We screw the new tip into the threaded bushing at a number of turns equal to the number of revolutions counted when removing the tip.

Tighten the castle nut to a torque of 27.1 - 33.4 Nm (2.8-3.4 kgcm).

Align the hole in the pin with the nearest slot in the nut. We pin the nut and move the ends of the cotter pin in different directions.

Tighten the tie rod end bolt to torque 19.1-30.9 Nm (2.0-3.1 kgcm). Adjusting the toe angle.

Replacing the steering rod

Disconnect the outer tie rod end from the swing arm.

Replacing the steering rod

Use a screwdriver and remove the locking plate of the steering linkage bolts.

Replacing the steering rod

Using a 15mm spanner, unscrew the bolt securing the steering rod to the rack.

Use the same wrench to loosen the bolt securing the other steering rod.

Replacing the steering rod

Remove the steering rod. We remove the second rod in the same way

Tie rod

Measure the length of the removed rod (the distance between the center of the hole in the rubber-metal bushing of the inner end of the rod and the center of the ball pin hole plug).

Tie rod with tip: 1 - tie rod end; 2 - adjusting sleeve; 3 - steering rod

Use a 17 mm socket wrench to loosen the tension bolt of the new rod.

By rotating the adjusting insert with a 27 mm wrench, we make the length of the new rod equal to the length of the removed rod.

Before adjusting the length of the tie rod, make sure that the adjusting insert and tip are screwed onto the tie rod until it stops.

Install the thrust in the reverse order.

Tighten the tie rod bolt to a torque of 19-30.9 Nm (2.0-3.2 kgf.m).

Tighten and cotter the bolt securing the rod end pin to a torque of 27.1-33.4 Nm (2.8-3.4 kgcm).

Tighten the bolts securing the rods to the steering mechanism to a torque of 70-86 Nm (7.1-8.6 kgcm) after installing the car on the wheels.

Put a locking plate on the bolts.

Installing the steering rod in reverse order

If necessary, adjust the wheel toe angle.

new

The tanks are attached to the frame side members from the outside using brackets and clamps. Cardboard spacers are placed between the clamps and the tank

Repair the carburetor if any of its parts break or if the carburetor performs unsatisfactorily after adjustment in all engine operating modes