Checking the fuel pressure in the VAZ-2121 injection engine

We perform the work on a cold engine.

The pressure in the fuel rail is checked with a special pressure gauge, but if you don’t have one, you can use a regular pressure gauge.

We put an oil-resistant hose (with an internal diameter of 12 mm) on the threaded fitting of the pressure gauge and secure it with a clamp.

Checking the pressure in the fuel system

Unscrew the protective cap on the rear end of the fuel rail.

Checking the pressure in the fuel system

Use the wheel valve cap to unscrew the valve core from the fuel rail fitting (for clarity, we show the operation on a removed rail)

Checking the pressure in the fuel system

Gradually release the fuel pressure and remove the valve.

Put the pressure gauge hose on the fuel rail fitting and secure it with a clamp.

Checking the pressure in the fuel system

Start the engine and while it is running idle, check the fuel pressure, which should be 2.8–3.2 bar (2.8–3.2 atmospheres)

Remove the vacuum hose from the fuel pressure regulator.

If the regulator is in good working order, the fuel pressure should increase by 0.2–0.7 bar (0.2–0.7 atmospheres).

If the regulator is faulty, see below how to replace it.

Removing the fuel pressure regulator

We carry out the work on a cold engine.

Disconnect the negative cable from the battery.

Removing the fuel pressure regulator

Disconnect the vacuum hose of the fuel pressure regulator from the receiver.

Removing the fuel pressure regulator

Using a 17 mm wrench, unscrew the drain pipe nut, gradually releasing the pressure.

Hold the hose fitting with a wrench of the same size.

Removing the fuel pressure regulator

The connection of the hose and tube is sealed with a rubber ring

Removing the fuel pressure regulator

Using a Phillips screwdriver, unscrew the clamping screw strips

Removing the fuel pressure regulator

Removing the strip

Removing the fuel pressure regulator

We loosen it with a 24 mm wrench nut securing the drain pipe to the pressure regulator.

Removing the fuel pressure regulator

Using a 5 mm Allen key, unscrew the two screws securing the fuel pressure regulator to the rail.

Removing the fuel pressure regulator

Separate the regulator from the ramp

Removing the fuel pressure regulator

Unscrew the nut and remove it.

Removing the fuel pressure regulator

The connection between the rail and the regulator is sealed with a rubber ring. In photos 6–10, the receiver is removed for clarity

Removing the fuel pressure regulator

The connection of the fuel pressure regulator to the tube is sealed with a rubber ring

We install the regulator in the reverse order

If necessary, change the sealing rings and lubricate them with engine oil.

The tightening torque of the regulator mounting screws is 8–11 Nm, and the drain tube mounting nuts are 20–34 Nm.