Removing the engine screen

Relieving pressure in the power system

We check the serviceability of the injector windings with the ignition off

Fuel rail with injectors

We show the operation of checking the resistance of the windings on a removed fuel rail.

How to remove the fuel rail and check the injectors

Squeezing the spring clamp of the wire block, disconnect it from the injector.

How to remove the fuel rail and check the injectors

By connecting the tester probes to the injector terminals, we check the winding resistance.

A working injector should have a winding resistance in the range of 11 - 16 Ohms.

We also check other injectors.

How to remove the fuel rail and check the injectors

To check the quality of the spray and the tightness of the injectors, remove the air supply hose to the throttle assembly.

Using a 10mm socket, unscrew the nut securing the clamping plate of the fuel supply tube holder and the canister purge solenoid valve tube (the holder is located under the battery mounting platform).

How to remove the fuel rail and check the injectors

Remove the clamping bar.

How to remove the fuel rail and check the injectors

Pressing the spring clamp of the tip of the fuel supply hose to the ramp, remove the fuel supply tube from the hose

How to remove the fuel rail and check the injectors

Use a 5mm hexagon to unscrew the two screws securing the fuel rail to the intake pipe

How to remove the fuel rail and check the injectors

We move the fuel rail (along the axes of the injectors) so that all the injectors come out of their slots in the intake pipe.

How to remove the fuel rail and check the injectors

Remove the fuel rail with injectors. Insert the fuel tube into the tip of the fuel supply hose to the ramp until the latch engages.

Turning on the ignition, check the tightness of the connection between the ramp, hose and tube.

We check each injector one by one, placing a container under it to collect fuel.

With the ignition on, we directly supply 12 V to the injector from the battery using two wires.

How to remove the fuel rail and check the injectors

The nozzle sprayer should produce jets with a characteristic spray cone.

Having disconnected the wires from the injector, check whether fuel is leaking through the nozzle hole.

Fuel leakage should not exceed one drop per minute.

We check other injectors in the same way.

If the electrical resistance of the injector is not normal, the amount of fuel sprayed and the spray pattern are very different from other injectors, or the injector is leaking, it must be replaced.

How to remove the fuel rail and check the injectors

Before removing the fuel rail, relieve the pressure in the power system.

Then, pressing the latch, disconnect the engine management system wiring harness block from the injector wiring harness block.

How to remove the fuel rail and check the injectors

Holding the tip of the fuel supply hose to the ramp with a 17mm wrench, use a wrench of the same size to unscrew the fitting of the ramp tube.

How to remove the fuel rail and check the injectors

A rubber O-ring is installed on the tip of the ramp tube.

Remove the fuel rail with injectors from the engine compartment

How to remove the fuel rail and check the injectors

Move the injector lock

How to remove the fuel rail and check the injectors

Remove the lock

How to remove the fuel rail and check the injectors

Remove the injector from the fuel rail

How to remove the fuel rail and check the injectors

Remove the sealing ring from the nozzle and nozzle body

The injector O-rings are the same. We also remove the other injectors. We replace the sealing rings with new ones.

We assemble and install the fuel rail with injectors in the reverse order.

Before installation, apply a thin layer of engine oil to the injector sealing rings.

A loose or damaged O-ring of the ramp tube tip must be replaced.

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The tanks are attached to the frame side members from the outside using brackets and clamps. Cardboard spacers are placed between the clamps and the tank

Repair the carburetor if any of its parts break or if the carburetor performs unsatisfactorily after adjustment in all engine operating modes