Removal and installation of the cabin of the KAMAZ vehicle

Remove the cabin for replacement and repair

Removing the cabin

Lift the front trim panel of the cabin

Drain the coolant through the drain cock of the lower radiator pipe with the heater cock open

Disconnect the air supply hoses to the pressure gauge, the parking brake valve from the fittings secured to the left and right of the heater radiator on the flexible hose mounting brackets

Disconnect the hydraulic line 6 and drain the fluid from the clutch hydraulic drive

Clutch mechanism drive: 1 - pedal; 2 - main cylinder; 3, 10 - lower and upper stops; 4 - bracket; 5 - expansion tank; 6 - hydraulic pipeline; 7 - lever; 8 - piston pusher; 9 - eccentric pin; 11 - release spring; 12 - pipeline; 13 - air release valve; 14 - spherical adjusting nut; 15 - pneumatic booster piston pusher; 16 - protective cover; 17 - PGU; I - compressed air

Disconnect the clutch hydraulic hose from the master cylinder pipe by unscrewing the hose tip from the fitting passing through the hole in the cabin floor

Loosen the clamps of the inlet and outlet hoses of the cabin heater and disconnect the hoses from the heater radiator

Fuel supply control drive: 1 - engine stop handle; 2 - fuel supply control rod handle; 3 - maximum crankshaft speed limiting bolt; 4 - governor control lever; 5 - minimum crankshaft speed limiting bolt; 6 - rod; 7, 10 - levers; 8 - transverse shaft; 9 - rear bracket; 11 - release spring; 12 - long intermediate rod; 13 - pin; 14 - accelerator lever; 15 - engine stop lever

Unpin the pin 13 of the intermediate fuel supply control rod, remove the pin and disconnect rod 12 from the two-arm lever 14 of the accelerator

Two-section brake valve drive: 1 - spring; 2 - pin; 3 - front bracket; 4 - front lever; 5 - adjusting fork with lock nut; 6 - pedal rod; 7 - brake valve pedal; 8 - cover; 9 - intermediate rod; 10 - intermediate lever; 11 - intermediate bracket; 12 - rear rod; 13 - brake valve bracket; 14 - brake valve

Unpin pin 2 of the brake valve control rod, remove the pin and disconnect rod 9 of the drive from intermediate lever 4

Disconnect the cardan shaft fork from the end of the steering gear angular gearbox gear wheel

Unscrew the bolt securing the ground wire to the cabin

Disconnect the electrical wires from the electromagnetic valve of the fuel electric heater and the spark plug of the starting heater

Disconnect the radiator shutter drive cable from the bracket, release it from the fastening to the low pressure pipeline of the steering gear. We take the cable out of the hole in the cross member of the car frame

We disconnect the plug connectors and disconnect the wire bundle from the cabin panel

We remove the front bumper, disconnect the plug connector of the front lights

We tilt the cabin to the first position

Cab lift limiter: 1 - pin; 2 - upper bracket; 3 - extension

Unpin the pins 1 of the upper bracket 2 and extension 3, remove the pins and disconnect the cabin lift limiter

Lower the cabin onto the rear supports

Lower the door windows and close the cabin doors

Insert special grips into the window openings of the doors, moor the cabin (this operation is performed by two people)

Remove the lock washers, knock out the pins of the front supports or unscrew the 12 bolts securing the brackets to the cabin

Lift the cabin, move it forward and install it on the stand

Installing the cabin

Insert special grips into the window openings of the doors, moor and lift the cabin. Install the cabin on the frame

Insert the pins of the front cabin supports into the brackets and secure the pins with lock washers or screw in 12 bolts to secure the cabin to the brackets (the operation is performed by two people)

Raise the cabin, insert pins 1 (Fig. 4) of the upper bracket 2 and extension 3 of the lifting limiter to abins, we cotter pin the fingers

We lower the cabin onto the rear supports

We install and secure the front buffer. Connect the plug connector of the front lights

Connect the plug connectors and secure the wire bundle to the cabin panel

Connect the radiator shutter drive cable

Connect the electric drive to the electromagnetic valve, electric fuel heater and spark plug of the pre-heater

Connect the ground wire to the cabin

Connect the cardan shaft fork to the end of the angular gearbox gear

Connect the intermediate lever 4 (Fig. 3) to the drive rod 9, inserting pin 2. Cotter the pin

Connect the intermediate rod 12 of the fuel supply control (Fig. 2), inserting pin 13, cotter the pin it

Connect and secure the inlet and outlet hose of the cabin heater to the heater radiator

Connect the clutch hydraulic hose to the master cylinder pipe by screwing the hose tip into the connecting nipple

Connect the hydraulic pipeline 6 (Fig. 1)

Connect the air supply pneumatic hoses to the pressure gauge, emergency brake release valve, parking system valve, to the pipe nipples secured to the hose mounting brackets (on the front panel of the cabin)