Disassembly of the gearbox shafts is necessary to replace shaft parts.

Removing the gearbox is discussed in the article - “Removing the gearbox”

Disassembling the gearbox is discussed in the article - “Gearbox Repair”

Disassembling the gearbox input shaft

Disassembling the gearbox input shaft

Use pliers to open the locking ring

Disassembling the gearbox input shaft

And remove it.

Disassembling the gearbox input shaft

Remove the spring washer.

We rest the end of the outer ring of the bearing on the jaws of the vice.

Disassembling the gearbox input shaft

Use a hammer with a plastic striker to strike the end of the input shaft

Disassembling the gearbox input shaft

and press the bearing.

Disassembling the gearbox input shaft

Use pliers to open the installation ring

Disassembling the gearbox input shaft

and remove it.

Disassembling the gearbox input shaft

Having moved the synchronizer locking ring, use pliers to release the locking ring

Disassembling the gearbox input shaft

and remove it.

Disassembling the gearbox input shaft

Remove the blocking ring...

Disassembling the gearbox input shaft

and synchronizer spring.

The blocking rings of the synchronizers of other gears are removed in the same way

Assemble in reverse order

Disassembling the secondary shaft of the gearbox

Disassembling the secondary gearbox shaft

Remove the bushing and 1st gear gear assembly with the blocking ring from the rear side of the shaft.

Disassembling the secondary gearbox shaft

Remove the bushing from the gear.

Disassembling the secondary gearbox shaft

Remove the synchronizer clutch for engaging 1st and 2nd gears.

Disassembling the secondary gearbox shaft

Remove the synchronizer hub.

Disassembling the secondary shaft of the gearbox

Remove the second gear gear assembly with the blocking ring

Disassembling the secondary gearbox shaft

Remove the third and fourth gear synchronizer clutch from the front end of the secondary shaft

Disassembling the secondary gearbox shaft

Holding the secondary shaft in a vice with soft metal jaws, remove the locking ring with pliers

Disassembling the secondary gearbox shaft

Remove the spring washer (it is installed with the convex side towards the front end of the shaft).

Disassembling the secondary gearbox shaft

Remove the synchronizer hub for the third and fourth gears

Disassembling the secondary gearbox shaft

Remove the third gear gear assembly with the synchronizer blocking ring.

Assemble in reverse order