Cause of malfunction - Remedy

The engine does not start

The carburetor, fuel pump or fuel purification filters are clogged - Wash the filters, article - How to replace the fuel filter of a Gazelle car

The pump diaphragm is damaged or the valves are not sealing - Replace the diaphragm. Replace the pump valve, article - Repair of the GAZ-2705 power system with the ZMZ-402 engine

Water has frozen in the coarse and fine fuel filters or in the fuel lines - Warm it up and blow it with compressed air.

The float chamber fuel supply valve is stuck in the closed position - Wash the valve with gasoline, replace the sealing washer

Poor fuel mixture (pops into the carburetor)

The air damper does not close completely - Adjust the air damper

Carburetor jets are clogged - Wash and blow out the jets

Punctured intake manifold or carburetor gaskets - Replace gaskets

Low gasoline level in the carburetor float chamber - Adjust the level

Exhaust gas recirculation valve stuck open - Replace EGR valve

Rich fuel mixture (pops into muffler)

The carburetor air damper is closed - Adjust the air damper

Fuel supply valve seal is broken - Replace valve seal

The carburetor air jets are clogged - Blow the jets with compressed air

The fuel quality screw is too loose - Adjust the fuel supply

Increased level in the float chamber - Adjust the position of the carburetor float

The engine does not start in cold weather

The air damper does not close - Check visually by removing the air filter cover and adjust the air damper.

The ignition coil is faulty - Check the coil, replace if faulty

The switch is faulty - Replace the switch

No contact in the ignition circuit - Tighten the contacts.

Distributor faulty - Replace distributor

Unstable engine operation

The fuel level in the float chamber does not correspond to the specifications - Adjust the level.

Idle speed not adjusted - Adjust idle speed using carburetor adjusting screws.

Valve clearances do not meet specifications - Adjust valves

The slider, distributor cap, or ignition coil is faulty - Replace the slider, check and replace the coil, replace the distributor cap, article - Ignition system ZMZ-402 engine

Failure of intake pipe gaskets or carburetor gaskets - Replace gaskets

The spark plugs or one spark plug are faulty - Check the faulty spark plugs and replace them

The vacuum regulator tube is not sealed or, on the contrary, clogged or kinked - Check the vacuum regulator tube, replace if a malfunction is detected

One or more cylinders operate intermittently

Failure of a high voltage wire - A bad high voltage wire can be seen by sparking in the dark.

Replace the high voltage wire or set of wires.

Distributor cover malfunction - Replace distributor cover

Faulty spark plugs - Replace the faulty spark plug, or a set of spark plugs, article - GAZ-2705 spark plugs

Coil faulty - Check the high voltage coil. Replace the coil.

Increased gas toxicity (engine smokes)

The ignition timing does not correspond to the specifications - Adjust the timing

Wear of oil seals - Replace valve seals

Increased wear of the cylinder-piston group - Repair the engine.

new

Disassemble the bridge in the following order: Install the bridge on the stand (Fig. 1), unscrew the oil filler and oil drain plugs and drain the oil.

During operation, it may be necessary to adjust the full opening of the carburetor throttle valve and the position of the pedal