The piston of the 1st cylinder is set to the top dead center (TDC) position of the compression stroke so that when carrying out work related to removing the timing chains, the valve timing is not disturbed

If the valve timing is incorrect, the engine will not operate normally.

Setting the TDC of the engine ZMZ-406

Remove oil filler plug 1.

Remove the 2 spark plug tips with the 3 high voltage wire seals and wires.

Disconnect hose 5 and tube 7 for crankcase ventilation from the fittings on cover 6 of the cylinder head.

Unscrew the eight bolts 4 and remove the cylinder head cover 6 with the cover gasket.

Setting the TDC of the engine ZMZ-406

Unscrew the four bolts 1 and remove the front cover 2 of the cylinder head, being careful not to damage the gasket.

Unscrew bolts 3 and remove plastic chain guide 4.

Setting the TDC of the engine ZMZ-406

Set the piston of the 1st cylinder to the top dead center (TDC) of the compression stroke.

To do this, turn the crankshaft by ratchet 1 so that mark 2 on the crankshaft pulley coincides with protrusion 3 on the cover.

Installation of TDC engine ZMZ-406

In this case, marks 1 on the camshaft sprockets should be located horizontally at the level of the upper plane of the cylinder head and directed in opposite directions.

After installing the piston of the 1st cylinder in the i.m.t. Do not turn the camshafts, crankshaft and intermediate shaft.

If the marks on the crankshaft gears and on the camshaft gears do not match, it means that the valve timing is incorrect (the piston of the first cylinder is not installed at TDC).

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The hydraulic clutch release (Fig. 1) of vehicles of the UAZ-31512 family consists of a suspended pedal 19, a master cylinder 5, a hydraulic pipe 4, a hydraulic hose 24 and a working cylinder 25

Parts and kits of nominal and repair sizes of the UAZ-3151 engine Table 1 Part or kit number – Name - Nominal or repair size (diameter), mm