Disconnect the negative cable from the battery

Remove the oil pan protection plate and the right engine mudguard

How to repair the 9412.3701 generator

Disconnect the generator terminal "D".

How to repair generator 9412.3701

How to repair generator 9412.3701

After moving the rubber cover, use a 10 mm wrench to unscrew the nut securing the wires to the "B+" terminal and remove them.

Remove the coolant pump drive belt.

How to repair generator 9412.3701

Using a 13 mm socket, loosen the nut on the generator mounting bolt to the tension bar.

Using a 13 mm wrench, loosen the nut on the generator lower mounting bolt to the bracket on the cylinder block and remove the bolt.

Remove the generator from the engine compartment downwards.

How to repair generator 9412.3701

How to repair generator 9412.3701

After unclasping the three tabs of the casing, remove his.

How to repair generator 9412.3701

Unscrew the two screws with a Phillips screwdriver

How to repair generator 9412.3701

And we take away the voltage regulator with the brush holder

How to repair the generator 9412.3701

We disconnect the wire and remove the voltage regulator with the brush holder.

How to repair generator 9412.3701

How to repair generator 9412.3701

Using a 10 mm wrench, unscrew the nut, remove the bushing and the capacitor wire.

How to repair generator 9412.3701

How to repair generator 9412.3701

Unscrew with a Phillips screwdriver screw, remove the capacitor

How to repair generator 9412.3701

Using a Phillips screwdriver, unscrew the screw securing the rectifier unit and three screws securing the ends of the stator windings

How to repair generator 9412.3701

Insulating washers are put on the screws securing the ends of the stator windings.

How to repair generator 9412.3701

How to repair generator 9412.3701

We take away the ends of the stator windings and remove the rectifier unit.

How to repair generator 9412.3701

Using a 21 mm open-end wrench, loosen the pulley mounting nut while holding the rotor with an 8 mm Allen key.

How to repair generator 9412.3701

Remove the washer and pulley parts.

How to repair generator 9412.3701

Remove the washer from the rotor shaft.

How to repair generator 9412.3701

Use a Phillips screwdriver to unscrew the four screws holding the covers together.

How to repair generator 9412.3701

Use a sharp scriber or paint to mark the relative positions of the covers and stator for subsequent assembly.

How to repair generator 9412.3701

Prying with a screwdriver, we separate the front cover with the stator and the rear cover with the rotor.

How to repair generator 9412.3701

Prying with a screwdriver stator, remove it from the front cover.

How to repair generator 9412.3701

How to repair generator 9412.3701

Using a punch that rests strictly against the end of the rotor shaft (so as not to damage the plastic bushing located under the contact rings), knock the rotor with the bearing out of the rear cover.

How to repair generator 9412.3701

Using a puller, press the bearing off the rotor shaft

How to repair generator 9412.3701

We press the new bearing onto the shaft with a suitable piece of pipe, applying force to the inner ring

We use a tester to check the stator and rotor windings for an open or short circuit to the housing.