Preparing the car for work
Disconnect the negative terminal of the battery.
Using a Torx T20 screwdriver, unscrew screw 1, Figure 1, fastening the inner handle 2 for opening the left or right door.
Using the same tool, unscrew screws 4 fastening the left door trim.
Overcoming the resistance of the holders, remove the trim 3 of the left or right door.
Open the protective cap of nut 3, figure 2, for mounting arm 2 of the windshield wiper, unscrew the nut, remove the arm (13 mm spanner).
Disconnect the wiring harness block from windshield wiper 2, Fig. 3.
Drill out rivets 1, remove the windshield wiper (drill, ø6 drill).
Unscrew bolts 1, figure 4, fastening the upper and lower locks of the left or right door, remove the locks by disconnecting the lock drive cables from them (replaceable TorxT30 head, ratchet).
Unscrew bolts 2, figure 5, and nuts 3 for fastening cover plate 1, (see figure 2), of the loading doors, remove the cover plate, disconnecting the lock rod from the door lock switch (replaceable head 10, ratchet).
Unscrew bolts 1 for fastening the loading door lock, remove the lock assembly with the drive cables of the upper and lower locks (replaceable head TorxT30, ratchet).
Remove the additional brake light.
Disconnect the wiring blocks from the rear window heating element and from the license plate light.
Remove the wiring harness and the rear window washer tube from the door cavity.
Unscrew the two upper and two lower bolts 1, Fig. 6, securing the left or right loading door to the hinges, remove the door (replaceable head 13, ratchet).
Unscrew the screw 8, remove the handle 3 of the limiter lock 7. Remove the seal 4 of the limiter.
Unscrew the two nuts 1, figure 7, remove the lock 2 of the limiter through the technological dig in the door.
If it is necessary to replace the hinges and the limiter:
- - remove the taillight.
- - unscrew the two bolts 6 securing the limiter 7 of the loading door, remove the limiter (replaceable TorxT30 head, ratchet).
- - unscrew the three screws securing the upper trim 1, Figure 8, of the taillight, remove the left or right trim (TorxT20 screwdriver).
- - unscrew the two upper and two lower bolts 2 (see Figure 6) securing the hinges 3 to the body, remove the hinges (replaceable head 13, ratchet).
Installation
Install the units and parts of the loading doors in the reverse order of disassembly, while:
- - lubricate the rubbing windshield wiper parts, sliding surfaces in the door lock, door opening limiter, rod joints and hinges;
- - secure the windshield wiper with rivets.
- - before installing the door trim, temporarily connect the ground wire terminal to the battery, check and, if necessary, adjust the operation of the door lock and windshield wiper;
- - if necessary, restore or replace the sealing gasket on the end of the trim;
- - ensure uniformity of the gap between the doors and mating body panels.