Replace the throttle cable if it is stuck or broken

Replacing the throttle cable ZMZ-40522, ZMZ-40524, ZMZ-406

Disconnect the negative terminal of the battery.

Replacing the throttle cable ZMZ-40522

Use a 10mm wrench to unscrew the cable lock nut to the sector

Replacing the throttle cable ZMZ-40522

Remove the cable from the sector.

Replacing the throttle cable ZMZ-40522

Remove the plastic cable sleeve from the tip.

Replacing the throttle cable ZMZ-40522

Use two 13mm wrenches to unscrew the locknut from the cable end

Replacing the throttle cable ZMZ-40522

Remove the tip from the bracket

Replacing the throttle cable ZMZ-40522

Using a 19mm wrench, loosen the nut securing the cable to the engine shield

Replacing the throttle cable ZMZ-40522

Remove the cotter pin from the finger

Replacing the throttle cable ZMZ-40522

Remove your finger.

Replacing the throttle cable ZMZ-40522

Pull the cable into the car interior.

Replacing the throttle cable ZMZ-40522

Remove the cable sheath from the end.

Replacing the throttle cable ZMZ-40522

Use a 19mm wrench to unscrew the nut from the tip.

Replacing the throttle cable ZMZ-40522

Take out the tip with the bracket toward the interior.

Replacing the throttle cable ZMZ-40522

Install the new throttle cable in the reverse order, after putting the bushing on it.

Replacing the throttle cable ZMZ-40522

If the tip does not change, then you can not remove it, but thread the cable from the passenger compartment, under the dashboard and pull it out into the engine compartment

Finally, you need to adjust the throttle valve drive. We look at the article - “How to adjust the throttle valve drive of a Gazelle car

Replacing the throttle valve drive cable ZMZ-4025, ZMZ-4026, ZMZ-4061, ZMZ-4063

Remove the air filter. We look at the article - How to replace an air filter liter of Gazelle car

Replacing the throttle valve drive cable ZMZ-4025

Unscrew the nut on the carburetor sector and remove the cable from the sector.

Replacing the throttle valve drive cable ZMZ-4025

Move seal 1 from the end of the cable sheath, unscrew nut 2 and remove cable 3 from the bracket.

Remove the tip from the cable by removing it from the outer and inner sheaths.

Replacing the throttle valve drive cable ZMZ-4025

Remove the outer “B” and inner sheaths of the cable from the tip “A” on the front panel.

Replacing the throttle valve drive cable ZMZ-4025

Slide the cable seal “A” from the end and remove the cable “B” from the coupling “B” through the slot. Pull cable “B” into the cabin.

To install a new cable, insert the cable into the coupling, pass it into the engine compartment through the tip on the front panel and put the cable seal on the tip

In the engine compartment, place the inner sheath on the cable. Insert the shell into the tip on the front panel.

Place the outer sheath on the cable, and the outer sheath over the end of the cable on the front panel.

Replacing the throttle valve drive cable ZMZ-4025

Install cable end 1 into bracket 4 on the carburetor, securing it with two nuts.

Pass the cable through it, insert the inner sheath of the cable into the tip 1.

Place the outer sheath 3 of the cable on tip 1, seal 5 on the rod and seal on tip 1 of the cable.

Insert the end of the cable into the throttle valve drive sector and tighten nut 2 securing the cable.

Then adjust the throttle cable. For adjustments, see the article - “How to adjust the throttle valve drive of a Gazelle car